A-SHED Project Case Study: Innovate UK Dairy Heat Stress Research

Analysis of Scottish Housed Environments for Dairy

A-SHED is 2-year long research project part funded by Innovate UK, as part of the £1M competitive grant initiative Digital Dairy Chain. This project is co-delivered by Smartbell, Galebreaker, and SRUC, studying how Scottish and Northern English dairy housing performs under real climate pressure. The project pairs on-farm HealTHI monitoring with building science to understand exactly where and when heat stress builds up inside commercial sheds.

Project

A-SHED (2025–2026)

Partners

Smartbell

Galebreaker

Scottish Rural College (SRUC)

Key Finding

Scottish dairy sheds frequently exceed severe heat stress thresholds (THI 74–84). An overnight 5-point THI drop is required for milk yield recovery.

Key objectives of A-SHED.

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Develop Real-Time Tools

Deploy and validate HealTHI monitoring systems across working commercial dairy sheds.

Evaluate Shed Architecture

Measure how ventilation, roofing, and building orientation each affect indoor THI.

Futureproof Infrastructure

Establish climate-adaptive building standards ready for 21st-century UK weather.

Why Heat Stress Monitoring is Urgent for UK Dairy Farms

4–7°C

Projected rise in peak summer temperatures by the 2050s

16x

Increase in consecutive 30°C+ summer days

50%

Of existing UK livestock housing lacks adequate ventilation capacity

The Effects of Heat Stress

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Milk Volume

Reduced dry matter intake

Up to 2.2kg milk/cow/day lost

Up to 2.2kg milk/cow/day lost

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Fertility

Shorter standing heat and early embryonic loss

£212 per cow annual loss

£212 per cow annual loss

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Overall Farm Impact

Accumulated heat load and lameness

~£31,000 annual loss on 143-cow herd

~£31,000 annual loss on 143-cow herd

What is THI (Temperature-Humidity Index) in Cattle Housing?

THI integrates ambient air temperature and relative humidity inside the shed itself — not a regional weather forecast. Two farms in the same postcode can see very different indoor THI depending on ventilation, stocking density, and building design, which is why in-shed monitoring matters more than outdoor conditions alone.

How Smartbell’s HealTHI System Solves This Problem

Developed by Smartbell using time-series analysis and machine learning, HealTHI is a commercial-grade heat stress monitoring platform.

It pairs regional weather modeling with IP65-rated, wireless in-shed sensors to give dairy producers real-time microclimate visibility.

Key Features of the HealTHI System

24/7 Microclimate Dashboards

Live shed-level temperature, humidity, and THI readings, always visible and always current.

Proactive Early Warnings

Alerts fire before THI crosses stress thresholds, giving time to act, not just react.

Zero Shed Wi-Fi Infrastructure

A long-range gateway carries sensor data out of the shed, no in-shed Wi-Fi required.

3-Year Sensor Lifespan

Battery-powered sensors run for years with no shed wiring or recurring maintenance visits.

Audit-Ready Compliance Reporting

Export clean THI records for milk contract audits and farm assurance schemes.

Multi-Shed Farm Coverage

Scale monitoring across every shed on the farm from a single connected gateway network.

What Are The Key Findings from the A-SHED Study

The Importance of Overnight Cooling

Herds need a 5-point overnight THI drop to properly recover milk yield lost during the day’s heat load.

Extreme Indoor THI Spikes

Monitored sheds recorded indoor THI spikes as high as 84 — well beyond severe heat stress thresholds.

Lower Acclimatisation Thresholds in Northern Herds

Northern herds show heat stress symptoms at lower THI values, having adapted to cooler baseline climates.

Frequently Asked Questions

Why are temperature-humidity sensors important for dairy sheds?

How does heat stress monitoring improve farm productivity?

Can I use consumer/Amazon Bluetooth sensors to monitor shed THI?

How does HealTHI help with milk contract audits?

Need a custom fit for your sheds?

Or call us direct at +44 7743 674531

Development of HealTHI was part-funded by Innovate UK

2026 Copyright Cambridge Animal Technologies Ltd (Smartbell). All rights reserved.

Need a custom fit for your sheds?

Or call us direct at +44 7743 674531

Development of HealTHI was part-funded by Innovate UK

2026 Copyright Cambridge Animal Technologies Ltd (Smartbell). All rights reserved.